Busbar machining center
Depending on your needs, you will find suitable products for busbar processing at KW Hydraulik. Visit our online store today.
- Products
- Hydraulic Pumps
- Cable crimping tools
- Cutting tools
- Busbar machining center
- PTO for small vehicles
- Punching tools
- Steel and bolt cutter
- Generators / Magnets / Welding
- Air compressors / Vacuum / Fans
- Water high pressure pumps
- Submersible pumps
- Self-propelled machines
- Drills / impact wrench / auger
- XLPE cable preparing
- Bending and straightening tools
- Demolition Shears
- Concrete crushers / pulverizers
- Breakers
- Pile driver / Vibratory plates / Vibration
- Angle Grinder / Grinder
- Pipe processing
- Diamond saws
- Chainsaws / pruning shears / log splitters / grabs
- Torque wrench
- Demolition and sorting grabs
- Pile cutter, pipe cutter, felling grapple
- Excavator buckets
- Cable winch
- Stroke cylinders
- Multi-Tools
- Remote controlled machines / robots
- Tools for meter mounting
- Solar Installation Tools
- Underwater Tools
- Tools for Railway Maintenance
- Fiber Optic Processing
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- Available
- Delivery Time : 3-4 weeks
High-pressure unit with high-precision radial piston pumps. Electric motor in oil bath. Equipped with:Motor protection switch Built-in control pedal Pressure switch with adjustable electrical contacts that automatically stops when the pressure is reached and the cylinder is then retracted Electronic protractor socket Protective housing socket Pedal socket for remote control 24V DC controls. Complete and ready for use, equipped with 2.5 m hose, sleeve and protective contact socket.
- Available
- Delivery Time : 3-4 weeks
- Available
- Delivery Time : 3-4 weeks
Schneidet alle Seiten der Isolierung in einem Arbeitsgang, ohne die Kupferlaminate zu beschädigen Breite elektrischer Leiter: 9-120 mmZusätzliche Klinge zum sicheren Lösen des Längsschnitts Verstellbare Klingen Ermöglicht das Abisolieren von kurzen Längen Inklusive zwei Bohrungen zur Befestigung an der Werkbank Großes Auflager zur schnellen und einfachen Einstellung der Abisolierlänge Abnehmbarer Griff Robustes und ergonomisches Design Ersatzmessersätze erhältlich
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- Delivery Time : 3-4 weeks
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equipped with 2.5 m hydraulic hose with quick-release coupling with foot switch compatible with press heads, cutting heads and other devices with quick-release coupling Voltage: 230V AC / 50 Hz Motor power: 0.75 kW Delivery rate: 0.66 L/min. Operating temperature: -25°C to +40°C Dimensions: 336x235x406 mm Weight: 25 kg
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- Available
- Delivery Time : 3-4 weeks
Schnelles Biegen ohne Verletzung der Isolation Integrierte Sägelehre Biegbarer Winkel bis 120° Biegeradius : 4 und 8 mm Maximale Kapazität: 10x120x1 mm / 12x100x1
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- Delivery Time : 3-4 weeks
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- Delivery Time : 3-4 weeks
Mehrere Durchmesser, alle Lochabstände Diese Lehre ermöglicht das Bohren eines oder mehrerer Löcher mit Verschiedenen Durchmessern und unterschiedlichen Abständen zwischen den Lochmitten Inkl. Bohrlehrensatz: 6,5mm/8,5mm/10,5mm/12,5mm
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- Delivery Time : 3-4 weeks
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- Delivery Time : 2-5 days
For crimping dies series "60-CK", compatible with the dies of the series "KLAUKE Series 22", "DUBUIS D62"Pistol-shaped, heavy version with fast feed (two-stage hydraulics)Compact, rotatable, closed press head with snap closure, so that it can be pressed even in confined areas Pressing force 62 kN, allows pressing of: Max. 300 mm² copper cable lugs according to DIN 46235 Max. 240 mm² aluminum 18 volt lithium-ion battery and charger from DEWALT Impact-resistant housing with two-component handle for perfect handling Delivery in extremely durable case Automatic switch-off after reaching the maximum pressure (pressure relief valve) USB interface for data readout Delivery: Cordless hydraulic cable press, including a rechargeable battery, charger and case without inserts
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- Delivery Time : 2-5 days
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- Delivery Time : 2-5 days
Pistol shape, heavy-duty design with fast feed (two-stage hydraulics) Robust and durable quick-release coupling for holding the various tool inserts. DEWALT 18 volt / 5 Ah lithium-ion battery and XR series chargers are included. Batteries up to 18 Volt / 12 Ah are available as an option. The inserts can be rotated in the holder. Impact-resistant housing with two-component handle for perfect handling Supplied in an extremely hard-wearing case Automatic switch-off after reaching the maximum pressure (pressure relief valve) USB interface for data readout Force: 62 kN Stroke: 38 mm Dimensions: 295x86x335 mm Weight: 3.95 kgDelivery: Cordless hydraulic MULTITOOL, including a rechargeable battery, chargerWITHOUT interchangeable toolsavailable tool inserts: XPM-062 compact, closed crimping head with hinged closure for crimping in tight spaces. For "60-CK" series press inserts, compatible with the "KLAUKE Series 22", "DUBUIS D62" series inserts Crimping force 62 kN, enables crimping of: max. 300 mm² copper cable lugs to DIN 46235 max. 300 mm² aluminum XCM-050 - open cutting head Ø50mm for CU and AL cables XGM-025 - closed cutting head Ø25mm for aluminum-steel cables (ACSR) - overhead line XHM-062 - Punch for perforators with 3/4 "UNF mounting thread, compatible with sheet metal punches of the brands GREENLEE, ALFRA, ... max. Ø96mm in sheet steel 2mm XCMDIN - Profile rail cutting insert for DIN mounting rails TS15x35mm, TS7.5x35mm, TS5x15mm G-rail CU 3x10mm, CU 3x25mm Slotted hole insert M6 XCMSTRU - Profile rail cutting insert for STRUT support rails 41x41mm and 41x21mmXCM008 - Bolt cutter up to Ø8mmCutting head available in three different versions: curved, straight, flush cuttingIdeal for cutting fasteners such as lag screws, screws, L-shaped hooks and nails.XPM061 - compact, open crimping head for crimping in tight spaces.For press inserts series "60-D" DIN 48083-6M, compatible with inserts from the "KLAUKE series 18", "DUBUIS D61" seriesCrimping force 62 kN, enables crimping of: max. 185 mm² copper cable lugs to DIN 46235 max. 185 mm² aluminum XPM060F - closed four-pin crimping head, does not require interchangeable crimping inserts.Crimping force: 62 kN max. 400 mm² copper commercially available standard cable lugs max. 300 mm² aluminum commercially available standard cable lugsXPM130D - compact, closed crimping head with hinged closure.For "130-C" series crimping inserts, compatible with "KLAUKE Series 13", "DUBUIS C130" series insertsCrimping force 130 kN, enables crimping of: max. 300 mm² copper cable lugs to DIN 46235 max. 300 mm² aluminum XDM041 - Contact wire straightener for contact wires from 107-150 mm² Eliminates kinks in the contact wire Force: 40 kN XCMNUT - Nut splitter M8 to M12 Force: 43 kN XGMTRC - Threaded rod cutter M6 to M12 Force: 60 kN XGMCAT - Contact wire cutter for 102, 120 and 150 mm² Stroke: 27 mm Force: 60 kN XCMTRAY - Mesh cable duct cutter up to Ø6mm for cutting the grid bars
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- Delivery Time : 2-5 days
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- No longer available
- Delivery Time : 3-4 weeks
Bending, cutting, punching and offset of solid and laminated copper and aluminum rails. Compact construction for use in workshops and on the construction site. Easy and quick change of tool inserts.Bending insert inside radius 8 mm, for material up to a width of 120 mm incl. angle sensor for repeatable shutdown when producing several identical parts Cutting insert for solid rails up to 12x120 mm Cutting insert for laminated rails up to 10x100 mm Punching for solid and laminated rails up to a material thickness of 12 mm. 5 round hole inserts: 9 mm (M8) / 11 mm (M10) / 13 mm (M12) / 17 mm (M16) / 21 mm (M20) 4 oval hole inserts: 9x21 mm / 11x21 mm / 13x21 mm / 17 x 21 mm Offset tool for producing a step with material thickness - used for example for extending a rail. Delivery:- SSBZ basic unit incl. angle sensor - SSBZ-BW bending insert- SSBZ-SW-M cutting insert for solid rails- SSBZ-SW-L cutting insert for laminated rails - SSBZ-LW-2 punching insert incl. 5 round hole and 4 oval hole inserts - SSBZ-KW offset tool- NP-7 Electrohydraulic pump 230 Volt, 700 bar, incl. angle switch-off function and foot switch - 3 meters hydraulic hose - Tool case
- No longer available
- Delivery Time : 3-4 weeks
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- Available
- Delivery Time : 3-4 weeks
Bending device for bending Al and Cu conductor rails in transverse position: rail width 20 ÷ 50 mm rail thickness 5 ÷ 10 mm bending angle up to 90° Features: equipped with bending insert one set of rollers (two support rollers and one punch including clamping device) for conductor rails of 5 and 10 mm thickness rollers for Al conductor rails on request electric bending angle sensor (HGD 105 limit switch) guarantees the repeatability of the angle only with drive unit (to be ordered separately). For connection to hydraulic foot pump H 800 and hydraulic drive units AH 100, AH 500, AH 550 and AH 500L.Dimensions (LxWxH): 790x250x230 mmWeight: 49 kgCompressive force: 190 kNOperating pressure: 630 bar
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- Delivery Time : 3-4 weeks
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- Delivery Time : 3-4 weeks
The processing trolley for cutting, punching, U and Z bending of Al and Cu busbars and for pressing in nuts:Rail width 30 ÷ 125 mmRail thickness 5 ÷ 12 mmBending angle up to 90°Characteristics: easily adjustable bending angle sensorBuilt-in ruler (line scale)Height adjustment of the punch press housing (accuracy up to 1 mm)Burr-free round and oval perforations burr-free cuttingCompatible with ERKO hydraulic heads (hydraulic line with quick-release coupling PM 630 bar)A standard set for pressing in nuts is the insert SH 407 and the round hole punch SH 403 (to be ordered separately), see table below Overall dimensions (LxWxH): 1280x850x1420 mm; Weight with standard accessories: 280 kg; Operating pressure: 630 bar; Power supply: 3 x 230V/400V; 1.1kV
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- Delivery Time : 3-4 weeks
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- No longer available
- Delivery Time : 3-4 weeks
Bending, cutting, punching and offset of solid and laminated copper and aluminum rails. Compact construction for use in workshops and on the construction site. Easy and quick change of tool inserts.Bending insert inside radius 8 mm, for material up to a width of 120 mm incl. angle sensor for repeatable shutdown when producing several identical parts Cutting insert for solid rails up to 12x120 mm Cutting insert for laminated rails up to 10x100 mm Punching for solid and laminated rails up to a material thickness of 12 mm. 5 round hole inserts: 9 mm (M8) / 11 mm (M10) / 13 mm (M12) / 17 mm (M16) / 21 mm (M20) 4 oval hole inserts: 9x21 mm / 11x21 mm / 13x21 mm / 17 x 21 mm Offset tool for producing a step with material thickness - used for example for extending a rail. Delivery:- SSBZ basic unit incl. angle sensor - SSBZ-BW bending insert- SSBZ-SW-M cutting insert for solid rails- SSBZ-SW-L cutting insert for laminated rails - SSBZ-LW-2 punching insert incl. 5 round hole and 4 oval hole inserts - SSBZ-KW offset tool- NP-7 Electrohydraulic pump 230 Volt, 700 bar, incl. angle switch-off function and foot switch - 3 meters hydraulic hose - Tool case
- No longer available
- Delivery Time : 3-4 weeks
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- Available
- Delivery Time : 3-4 weeks
Bending, cutting, punching and offset of solid and laminated copper and aluminum rails. Compact construction for use in workshops and on the construction site. Easy and quick change of tool inserts.Bending insert inside radius 8 mm, for material up to a width of 120 mm incl. angle sensor for repeatable shutdown when producing several identical parts Cutting insert for solid rails up to 12x120 mm Cutting insert for laminated rails up to 10x100 mm Punching for solid and laminated rails up to a material thickness of 12 mm. 5 round hole inserts: 9 mm (M8) / 11 mm (M10) / 13 mm (M12) / 17 mm (M16) / 21 mm (M20) 4 oval hole inserts: 9x21 mm / 11x21 mm / 13x21 mm / 17 x 21 mm Offset tool for producing a step with material thickness - used for example for extending a rail. Delivery:- SSBZ basic unit incl. angle sensor - SSBZ-BW bending insert- SSBZ-SW-M cutting insert for solid rails- SSBZ-SW-L cutting insert for laminated rails - SSBZ-LW-2 punching insert incl. 5 round hole and 4 oval hole inserts - SSBZ-KW offset tool- NP-7 Electrohydraulic pump 230 Volt, 700 bar, incl. angle switch-off function and foot switch - 3 meters hydraulic hose - Tool case
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- Delivery Time : 3-4 weeks
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- No longer available
- Delivery Time : 3-4 weeks
Bending, cutting, punching and offset of solid and laminated copper and aluminum rails. Compact construction for use in workshops and on the construction site. Easy and quick change of tool inserts.Bending insert inside radius 8 mm, for material up to a width of 120 mm incl. angle sensor for repeatable shutdown when producing several identical parts Cutting insert for solid rails up to 12x120 mm Cutting insert for laminated rails up to 10x100 mm Punching for solid and laminated rails up to a material thickness of 12 mm. 5 round hole inserts: 9 mm (M8) / 11 mm (M10) / 13 mm (M12) / 17 mm (M16) / 21 mm (M20) 4 oval hole inserts: 9x21 mm / 11x21 mm / 13x21 mm / 17 x 21 mm Offset tool for producing a step with material thickness - used for example for extending a rail. Delivery:- SSBZ basic unit incl. angle sensor - SSBZ-BW bending insert- SSBZ-SW-M cutting insert for solid rails- SSBZ-SW-L cutting insert for laminated rails - SSBZ-LW-2 punching insert incl. 5 round hole and 4 oval hole inserts - SSBZ-KW offset tool- NP-7 Electrohydraulic pump 230 Volt, 700 bar, incl. angle switch-off function and foot switch - 3 meters hydraulic hose - Tool case
- No longer available
- Delivery Time : 3-4 weeks
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- Available
- Delivery Time : 3-4 weeks
Bending and cutting device for precise bending and cutting of Al and Cu busbars: Width of the cut bar 50÷ 180 mm Width of the bent bar 50÷ 200 mm Thickness of the bent and cut bar 5 ÷ 15 mm Bending angle up to 90° Features: Fully automatic compensation of material deflection Standard radii of bending punches: R5; R8; R10; R12; R15; R20 (other radii on request in consultation with our technical department) It is possible to use up to 4 bending inserts (3 standard inserts: 1 is included in the price, others must be ordered separately) simple operator panel makes the programming time of the device much shorter ergonomically shaped work plate enables precise bending of long rails stable construction with low weight powerful, compact hydraulic unit with low power consumption makes the device very economical the device can be adapted to the customer's individual requirements on request Overall dimensions (LxWxH): 1200x1230x1274 mm Weight with standard accessories: 450 kgCompressive force 30 kN at 400 bar. Power supply: 3 x 400V/230V; 1.68 kW optional: - HG-201 - bending inserts - HG-205 - cutting insert
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- Delivery Time : 3-4 weeks
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- Available
- Delivery Time : 3-4 weeks
Cutting device for hydraulic operation, for cutting Al and Cu busbars: Busbar width 30 ÷ 125 mm Rail thickness 5 ÷ 12 mm burr-free and waste-free cutting to length For connection to hydraulic foot pump H 800 and hydraulic drive units AH 100, AH 500, AH 550 and AH 500L.Dimensions (LxWxH): 310x240x475 mm Weight: 32 kg Compressive force: 190 kN Operating pressure: 630 bar
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- Delivery Time : 3-4 weeks
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- Delivery Time : 3-4 weeks
enables the mounting of punch inserts in the HGD125 tool Punch inserts, round, HGD-103 available diameters: 6.6 / 8.5 / 11 / 13 / 17 / 21 mm Punch inserts, oval, HGD-104 available dimensions: 8.5x12 / 11x16 / 13x18 / 17x21 mm
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- Delivery Time : 3-4 weeks
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- No longer available
- Delivery Time : 3-4 weeks
Punch inserts for tool HGD125 Punch inserts, round, HGD-103 available diameters: 6.6 / 8.5 / 11 / 13 / 17 / 21 mm
- No longer available
- Delivery Time : 3-4 weeks
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- No longer available
- Delivery Time : 3-4 weeks
Punch inserts for tool HGD125 Punch inserts, oval, HGD-104 available diameters: 8.5x12 / 11x16 / 13x18 / 17x21 mm
- No longer available
- Delivery Time : 3-4 weeks
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- Delivery Time : 3-4 weeks
Sensor for bending insert HGD121-S for tool HGD125
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- Delivery Time : 3-4 weeks
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- Delivery Time : 3-4 weeks
enables the bending of solid rails rail width 30 ÷ 125 mm rail thickness 5 ÷ 10 mm Bending angle up to 90 °
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- Delivery Time : 3-4 weeks
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- Delivery Time : 3-4 weeks
enables solid rails to be bent. With angle indicator. In combination with sensor HGD105 (order separately) the device switches off when the set angle is reached. Rail width 30 ÷ 125 mm Rail thickness 5 ÷ 10 mm Bending angle up to 90 °
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- Delivery Time : 3-4 weeks
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- Delivery Time : 3-4 weeks
Bending and punching device for hydraulic operation, for bending and punching Al and Cu conductor rails: Rail width 30 ÷ 125 mm Rail thickness 5 ÷ 10 mm Bending angle up to 90 ° Round holes 6.6 ÷ 21 mm Oval holes 8.5 ÷ 21 mm Equipped as standard with length stop for positioning the conductor rails electric bending angle sensor (HGD 105 limit switch) guarantees the repeatability of the angle only with ERKO drive unit series AH (to be ordered separately) For connection to hydraulic foot pump H 800 and hydraulic drive units AH 100, AH 500, AH 550 and AH 500L. Dimensions (LxWxH): 370x260x585 mm Weight: 42 kgPressure force: 190 kN Operating pressure: 630 bar
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- Delivery Time : 3-4 weeks
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- Available
- Delivery Time : 3-4 weeks
Bending and punching device for hydraulic operation, for bending and punching Al and Cu conductor rails: Rail width 30 ÷ 125 mm Rail thickness 5 ÷ 10 mm Bending angle up to 90 ° Round holes 6.6 ÷ 21 mm Oval holes 8.5 ÷ 21 mm Equipped as standard with length stop for positioning the conductor rails electric bending angle sensor (HGD 105 limit switch) guarantees repeatability of the angle only with ERKO drive unit AH series (to be ordered separately) with hydraulic drive unit AH500L-230V Scope of delivery: - ERKO-HGD-125 - Bending and punching device - ERKO-HGD-121-S - Bending insert (punch and die) - ERKO-HGD-105 - Bending sensor - ERKO-HGD-102 - Punching insert holder - ERKO-HGD-103 - Hole inserts, round: Ø 6.6 / 8.5 / 11 / 13 / 17 / 21 mm - ERKO-HGD-104 - Punch inserts, oval: 8.5x12 / 11x16 / 13x18 / 17x21 mm - Tool case for punch inserts- ERKO-AH-500-L - Hydraulic unit (230 volt) with foot switch and hydraulic hose
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- Delivery Time : 3-4 weeks
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- Available
- Delivery Time : 3-4 weeks
Processing device for punching, cutting and pre-stripping laminated busbars: Busbar width 30 ÷ 100 mm Busbar thickness 4 ÷ 10 mm Punching of round holes 6.6 ÷ 21 mm Simple insertion of hole punches Easy change of inserts for cutting and stripping Length stop and centering mask for precise cutting to length ATTENTION: Limit switch and insert for cutting HSE105- to be ordered separately For connection to hydraulic foot pump H 800 and hydraulic drive units AH 100, AH 500, AH 550 and AH 500L. Dimensions (LxWxH): 490x390x490 mmWeight: 32.5 kgCompressive force: 190 kN Operating pressure: 630 bar
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- Delivery Time : 3-4 weeks
Busbar machining center with precision and performance
Our product range covers all requirements in the field of conductor rail machining and offers customized solutions for a wide variety of projects. Discover the world of busbar machining with KW Hydraulik and secure tools that guarantee quality and performance.
SSBZ - Conductor rail machining center 12x120 mm
Our SSBZ - Conductor Rail Processing Center is the ideal choice for bending, punching and cutting solid rails up to 12x120 mmm and laminated rails up to 10x100 mm.
TRIS - Conductor rail processing center 20x200 mm
With our TRIS - busbar processing center for busbars up to 20x200 mm, even demanding applications are no longer a problem. Bending up to 20x200 mm, punching up to material thickness 15 mm (max. diameter 25 mm) and cutting up to 15x160 mm.
BBC - Conductor rail processing center
Our digital BBC - busbar processing center offers bending with automatic angle correction (rebending function), as well as punching and cutting of solid bars up to 12x120 mm.
Single tools for busbar processing
For specific requirements we offer a selection of single tools for busbar processing.Suitable for solid conductor rails and laminated rails.
Processing of flexible busbars
Our solutions for processing flexible conductor rails allow you to precisely adapt them to different projects.
Profile rail cutter
Our profile rail cutters provide a simple and precise method for cutting profile rails.
Wiring Channel Cutter
Our wiring channel cutters are used to cut wiring channels accurately and at right angles.