Cone cutter for XLPE cables
The cone cutters for XLPE cables simplify installation and reduce the push-on forces. Request a quote now!
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Cone cutter for XLPE cable - 120-150mm²
The cone cutter for XLPE cables - 120-150 mm² is a professional special tool for conically chamfering the stepped conductor insulation layer on XLPE-insulated medium-voltage cables. The conical cut is an essential step in the installation of joints and terminations and ensures a voltage-optimised transition between insulation and fittings - essential for safe operation in the field of electrical power distribution.The application is carried out in three coordinated steps:Processing the extruded conductive layer with a suitable peeling deviceCutting the insulation to a defined size using a sheath cutterConical chamfering of the exposed insulation with the appropriate cone cutterThis cone cutter is specially designed for cable cross-sections of 120-150 mm² and enables precise, reproducible peeling results - even under construction site conditions. The tool helps to avoid assembly errors, reduce push-on forces and ensure the long-term reliability of the cable connection.Available from KW Hydraulik - your specialist for XLPE tools and professional cable processing in the medium-voltage network.At a glance:KS cutting tools for conical chamfering of the stepped conductor insulation layer.Processing the conductor layer with a peeling toolCut insulation to size with sheath cutterPeel the insulation with a suitable cone cutterDiameter: 14.8 to 26.0 mmCone length: 40-50 mm
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Cone cutter for XLPE cable - 185-240mm²
The cone cutter for XLPE cables - 185-240 mm² is a high-quality special tool for conically chamfering the stepped conductor insulation layer on XLPE-insulated medium-voltage cables. The precise tapered cut ensures a stress-resistant transition between the insulation and cable accessories - a critical step for standard-compliant installation in electrical power distribution.Processing takes place in three structured work steps:Processing the extruded conductive layer with a suitable peeling deviceCutting the insulation to size with a suitable sheath cutterConical chamfering of the insulation with the cone cutter, which is precisely matched to the cable cross-sectionThis cone cutter has been specially developed for cables with 185-240 mm² conductor cross-sections and ensures an even, smooth cone surface - ideal for voltage-optimised installation of joints and terminations. The tool is robust, easy to use and delivers reproducible results, even under demanding conditions on the construction site.Available from KW Hydraulik - your partner for professional XLPE cable tools and safe installation in the medium-voltage network.At a glance:KS cutting tools for conical chamfering of the stepped conductor insulation layer.Processing the conductor layer with a peeling toolCut insulation to size with sheath cutterPeel the insulation with a suitable cone cutterDiameter: Ø 19.0-29.9 mmCone length: 40-50 mm
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Cone cutter for XLPE cable - 300-630mm²
The cone cutter for XLPE cables - 300-630 mm² is a robust professional tool for conically chamfering the stripped insulation on medium and high-voltage XLPE-insulated cables. The conical shape ensures a defined transition between the stripped insulation and the cable accessories, reducing push-on forces and effectively preventing installation damage - an indispensable work step in electrical power distribution.The work process takes place in three clearly defined steps:Peeling the extruded conductive layer with a suitable peeling deviceCutting the insulation to the exact length with a sheath cutterConical chamfering of the deposited insulation with the cone cutterThis cone cutter is specially designed for large conductor cross-sections of 300-630 mm² and ensures a uniform, smooth cone pattern - the prerequisite for standard-compliant and durable fitting assembly in the high and medium voltage range. The precise cut minimises the risk of micro-cracks and increases the operational reliability of the connection.Available from KW Hydraulik - your reliable specialist dealer for high-quality tools for XLPE cable processing in the power supply network.At a glance:KS cutting tools for conical chamfering of the stepped conductor insulation layer.Processing the conductor layer with a peeling toolCut insulation to size with jacket cutterPeel the insulation with a suitable cone cutterDiameter: Ø30.8 to 46.7 mmCone length: 40-50 mm
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Cone cutter for XLPE cable - 50mm²
The cone cutter for XLPE cables - 50 mm² is a precise special tool for conically chamfering the stepped conductor insulation on XLPE-insulated medium-voltage cables. The neatly machined cone enables the voltage-optimised pushing on of joints or terminations and is an indispensable work step in standard-compliant cable assembly in electrical power distribution.The correct procedure is carried out in three steps:Removalof the extruded conductive layer with a peeling deviceCutting the insulation to the exact length using a jacket cutterConical chamfering of the insulation with the cone cutter to match the cross-sectionThe cone cutter is specially designed for cables with a 50 mm² cross-section and ensures an even, smooth bevel - ideal for safe, reproducible work during installations in network construction, for energy suppliers or in the transformer sector.Available from KW Hydraulik - your experienced partner for precision tools for XLPE cable processing in the medium voltage range.At a glance:KS cutting tools for conical chamfering of the stepped conductor insulation layer.Processing the conductor layer with a peeling toolCut insulation to size with jacket cutterPeel the insulation with a suitable cone cutterDiameter: Ø 8.4 to 22.5 mmCone length: 40-50 mm
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Cone cutter for XLPE cable - 70-95mm²
The cone cutter for XLPE cables - 70-95 mm² is a specialised tool for conically chamfering the stepped insulation on XLPE-insulated medium-voltage cables. The precise conical cut reduces the push-on forces and enables the safe and voltage-optimised installation of joints and terminations - an indispensable step for reliable connection technology in electrical power distribution.The application is carried out in three structured work steps:Removal of the extruded conductive layer using a suitable peeling deviceCutting the insulation to size with a sheath cutterConical chamfering of the exposed insulation with the appropriate cone cutterThis tool is specially designed for conductor cross-sections of 70 to 95 mm² and ensures an even, smooth bevel that prevents mechanical damage to the cable accessories and simplifies installation.Available from KW Hydraulik - your specialist dealer for professional tools for XLPE cable processing in the medium-voltage network.At a glance:KS cutting tools for conical chamfering of the stepped conductor insulation layer.Processing the conductor layer with a peeling toolCut insulation to size with jacket cutterPeel the insulation with a suitable cone cutterDiameter: Ø12.3 to 25.6 mmCone length: 40-50 mm
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Cone cutter set for XLPE cables - 50-300mm²
The cone cutter SET for XLPE cables - 50-300 mm² consists of high-quality special tools for conically chamfering the stepped conductor insulation layer on XLPE-insulated medium-voltage cables. The precise conical cut ensures a stress-resistant transition between the insulation and cable accessories - a critical step for standard-compliant installation in electrical power distribution.
Processing takes place in three structured work steps:
Processing the extruded conductive layer with a suitable peeling device
Cutting the insulation to size with a suitable sheath cutter
Conical chamfering of the insulation with the cone cutter precisely matched to the cable cross-section
These cone cutters have been specially developed for cables with a conductor cross-section of 50-300 mm² and ensure an even, smooth cone surface - ideal for voltage-optimised installation of joints and terminations. The tool is robust, easy to use and delivers reproducible results, even under demanding conditions on the construction site.
Available from KW Hydraulik - your partner for professional XLPE cable tools and safe installation in the medium-voltage network.
At a glance:KS cutting tools for conical chamfering of the stepped conductor insulation layer.Processing the conductor layer with a peeling toolCut insulation to size with sheath cutterPeel the insulation with a suitable cone cutter
Cone cutter for XLPE cables - precise moulding for secure joint assembly
What is a cone cutter for XLPE cables?
A cone cutter is a special tool for processing XLPE-insulated medium and high-voltage cables. It moulds the insulation layer of the cable into a defined cone shape that enables secure connection to joints or terminations. This creates uniform transitions and minimises the risk of partial discharges or electrical voltage surges.
Why is the use of a taper cutter so important?
Exact cone shape for optimum electrical transition
Avoidance of voltage peaks thanks to uniform edge profiles
Reproducible results thanks to defined cutting guide
Time saving compared to manual cone moulding with a file or knife
Increased operational reliability for joint and end assemblies
Cone cutters thus ensure that the connection between cable and joint functions reliably in the long term - a decisive factor in high-voltage technology.
Where are cone cutters used?
Energy supply and grid construction: preparation of medium and high-voltage cables
Industrial plant construction: cable processing for switchgear and distribution systems
Service and repair: renovation or retrofitting of existing cable systems
Cone cutters are always used when maximum precision and safety are required for insulation processing.
Which tools complement the cone cutter?
The following tools are recommended for complete cable processing:
Stripping tools for removing the outer cable sheaths
Peeling tools for XLPE cables for the semiconductor layer
Edge cutters for XLPE cables for clean chamfers on the edges
The result is an end-to-end processing solution that covers all steps from preparation to final assembly.
How do we ensure the quality of our cone cutters?
Our tools are tested in accordance with ISO 9001:2015 and fulfil the high requirements of energy and network technology. Thanks to their robust design, precise cutting tools and ergonomic operability, we guarantee long-term reliability and maximum precision in daily use.
With cone cutters from KW Hydraulik, XLPE cables can be formed quickly, safely and in accordance with standards - perfect for network operators, industrial plant manufacturers and service operations.