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New HMG Pro hydraulic magnetic generator with intelligent functions

The new HMG Pro hydraulic magnetic generator series has intelligent functions. The new versions of the magnet generator have an updated design and updated functions called DSMART. The magnet generators still have the world's fastest demagnetisation time of 0.8 seconds. In addition to the DSMART functions, the magnet generator frames have been significantly reduced in size. For example, the HMG Pro 20 is about half the size of its predecessor model, but still maintains its performance level. As the sizes have shrunk considerably, the new magnetic generators are easier to install in machines.

  • The DSmart mobile application opens up a new dimension in the use of a magnet generator
  • With the app, the behaviour of the magnet can be adjusted by the operator, live data of the generator and hours used can be monitored
  • The app is maintained and further developed in the DYNASET research and development department

DSmart - Mobile application for controlling the solenoid and collecting data

  • New magnet generator models can be paired with a mobile device via a Bluetooth connection using the DSmart application
  • The application can be downloaded to a mobile device (phone, tablet) via GooglePlay, the AppStore or the DYNASET website.
  • The system is based on a microcontroller with Bluetooth and CANbus option
  • The application is used for
    - Adjusting the solenoid
    - Monitoring the performance of the solenoid
    - Collecting data for the after-sales department to analyse

DSmart - Main menu

  • Solenoid voltage
  • Magnetic current
  • Magnetic force
  • Solenoid counter (ON/OFF)
  • Error codes
  • Magnet status (ON/OFF, demagnetisation, sorting)
  • ED value (%)

  • DSMART mobile application


    Get started with the application

    • Download the application from the Apple or Google Play Store or from the Dynaset website
    • To establishaconnection between the mobile application and the magnet generator, the generator must be running first.
    • Accept all authorisations in the settings requested by the application (Bluetooth, location, etc.)
    • Click on the "Start scanning" button; now your device will start to connect to your magnet generator
    • Enter the serial number of the generator

    The app is ready to use!

    DSmart - Operating time

    Operating times of the magnet generators and magnets can be monitored
    • Hours and minutes of use are displayed

    DSmart functionalities of the magnet

    The application enables a magnet to fulfil various functions:

    • Sorting
    • Basic operation
    • Fast upwards
    • Eco
    • (Additional controls)

    DSmart - "Sorting" functionality

    • Select the "Sort" activity in the application menu.
    • With the "Sort" functionality, the collected metal material can be sorted. "Sorting" here means that the lowest part of the load can be discarded.

      Lift the metal load with the magnet and press the magnet button down. Keep it pressed.

      When the first pieces of metal fall down, release the magnetisation button. HMG PRO continues to magnetise with the nominal magnetisation voltage of 220 VDC
    • If the button is released too early (less than 0.5 s), sorting takes place The function is not activated and the magnet remains in place until the end of demagnetisation, the load drops

    DSmart - "Normal" and "Quick start" functions

    The "Normal mode" function sets the solenoid to the nominal voltage.

    "Fast Up" functionality; the purpose is to speed up the solenoid reaching rated power compared to normal use

    • Activate the "Fast Up" functionality in the application
    • When the solenoid is active, demagnetise it
    • The control box has now set the voltage of the solenoid to 270 VDC
    • Perform magnetisation. As the voltage requirement is temporarily set higher than in normal operation, the rated power is reached more quickly
    • The controller reduces the voltage linearly to the nominal voltage of 220 VDC within two seconds

    Concepts

    HMG PRO Dsmart = magnetic generator, includes Dsmart compatibility. NO DSMART FUNCTIONS.

    • Basically a normal magnetic generator. Supplied as standard with basic magnetic on/off function: 5 m cable and button
    • NOTE! No external power source from the basic machine is required to control the magnet generator (ON/OFF).
      (Generates its own energy ==> requires an external generator to be switched on).

    Dsmart wiring harness = Dsmart module + wiring harness with which the Dsmart functions can be used (except HMG 3kW, which has limited functions).

    • With the wiring harness it is possible to use various solenoid applications, collect usage data, real-time monitoring and data logging for diagnostic purposes.
    • If the Dsmart module is damaged, the solenoid can still be used with the push button.


    Wiring harness, SV control = DYNASET priority valve allows DYNASET products to be installed in any hydraulic system.

    • The control wiring harness is always available separately.
    • This switches on the oil flow of the alternator. SV can no longer be controlled/switched on via the PRO Centre.

    Control wiring harnesses

    • 5 m DSmart wiring harness / D120101860
    • 10 m DSmart wiring harness / D120101865
    • 20 m DSmart wiring harness / D120101870
    • HMAG-Dsmart / D120101875

    Wiring diagram

    To make installation easier, the cables in the wiring harness are colour-coded. Cable connectors with different coding - cross-connection / incorrect connection not possible.

    D401001500 Wiring harness -SV control unit -12/24VDC

    NOTIZ! German plug, including a 10 m long prefabricated cable with a valve plug at the end.

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