4 - Different busbar processing tools

Solid rails - Laminated rails - Fabric belts

We offer machining tools for

• solid copper and aluminium rails up to 20x200 mm cross-section
• flexible laminated copper rails up to 10x100 mm cross-section
• flexible copper fabric strips

Transportable conductor rail machining centre for solid rails up to 12x125 mm

At approx. 55 kg and a size that fits in the boot of a car, this solution is particularly suitable for mobile applications.

A hydraulic unit is used for operation. We have 230 volt hydraulic power packs and a suitable battery-powered hydraulic power pack.

Work steps that can be carried out with this device:

• Bending; with bending sensor
• Punching; with stripper, also enables the punching of laminated rails
• Cutting
• Stack bending / cranking / setup
  Enables offset by one rail thickness in the tightest of spaces
• Press-in nuts

Conductor rail machining centre for the workshop for solid rails up to 12x125 mm

All work equipment including hydraulic unit, tools and accessories housed in a mobile, compact work table.

Work steps that can be carried out with this device:

• Bending; with bending sensor
• Punching; with stripper, also enables punching of laminated rails
• Cutting
• Stack bending / cranking / setup
  Enables offset by one rail thickness in the tightest of spaces
  Pressing in press-in nuts

Conductor rail processing centre with automatic angle correction for solid rails up to 12x125 mm

This mobile workstation houses all components such as the hydraulic unit, bending and punching tool, cutting head, all interchangeable tools, the digital multilingual control display and accessories.

Work steps that can be carried out with this device:

• Bending; with bending sensor
• Punching; with stripper, also enables laminated rails to be punched
• Cutting
• Stack bending / cranking / setup
• Enables offset by one rail thickness in the tightest of spaces
• Press-in nuts

Machining centre for laminated busbars

This tool has been specially developed for machining laminated busbars.

Quick and easy removal of the cladding without damaging the copper surface.

Operations that can be carried out with this tool:

• Punching; with stripper, also enables laminated busbars to be punched
• Cutting
• Stripping/removing the sheathing

Mechanical tools for laminated busbars

Laminated busbars with a small cross-section can also be processed using mechanical tools.

The tools for bending and folding are particularly worth mentioning here. They enable the rails to be processed cleanly.

Tools:

• Bending tool
• Folding devices
• Twisting tool
• Cutting tool
• Punching device
• Stacking device

Tools for fabric tapes

Devices that help to process fabric tapes cleanly.

• bending
• drilling
• compressing

Busbar machining centre for solid busbars up to 20x200 mm

Machining centre for busbars with particularly large cross-sections over 12x120 mm